Can a die casting machine predict energy consumption?
Finally, the feasibility and reliability of the proposed energy consumption prediction approach are verified with the help of three die casting machines and six types of products. The results show that the prediction accuracy of production time and energy consumption reached 91.64% and 85.55%, respectively.
How can we measure the sustainability of a die casting process?
THEORETICAL ENERGY ANALYSIS One way to measure the sustainability of a die casting process is by comparing the theoretical energy consumption of the die casting machine to the actual energy consumed. The theoretical energy consumed during the melting and casting processes was therefore examined in this study.
How much energy does die casting consume?
Die casting is a highly energy intensive process. Approximately 25% of the total cost for die cast products is associated to energy consumption . Of the total energy consumed at a die casting plant, approximately 50% corresponds to the melting of the metal in furnaces.
Does a die casting process have a performance indicator?
The inputs and outputs of a die casting process were studied in terms of sustainability and matched to corresponding performance indicators. Particularly, energy use as a performance indicator was examined in more detail. Existing energy models were researched.
Is energy consumption a performance indicator for die casting?
Using a Cost-Usage model to evaluate manufactured parts the research work determined that the life cycle assessment (LCA) has large inaccuracies due to variations in data, as well as process variations. Brevick looked more specifically into energy consumption as a performance indicator for die casting.
What is a die casting energy model?
The die casting energy model is represented by Eq. (2). Here, represents the energy to melt the metal in the furnace. Each term in Eq. (2) was analyzed separately to determine equations that can be used to calculate the theoretical energy of each sub-process.
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